FCDP 5678275/YA3 Four Row Cylindrical Roller Bearing

  • FCDP 5678275/YA3 heavy-duty bearing solution for steel mill rolling applications.
  • Designed for extreme radial load capacity and continuous operation under shock conditions.
  • Features a Pin-type Cage (P) for maximized roller count and enhanced load distribution.
  • Optimized internal geometry (YA3) for thermal stability and vibration absorption in mill stands.
  • Dimensions 280x390x275mm verified against technical catalog for precise functional replacement.

As a critical Technical Feature in metal processing, this FCDP 5678275/YA3 is developed as a precise replacement for rolling mill work rolls. The pin-type cage ensures lubrication reliability under extreme thermal load. It is perfectly interchangeable for procurement verification where dimensional stability and high-fatigue margin are the primary operational requirements.

Product Overview

This page provides a detailed engineering and procurement reference for the FCDP 5678275/YA3, intended for buyers verifying exact bearing specifications and functional interchangeability before ordering.

The FCDP 5678275/YA3 Four Row Cylindrical Roller Bearing is engineered by ZQM Bearings specifically for the steel and aluminum rolling industries. Its high-capacity design ensures reliable performance in the demanding environment of a work roll stand, supporting critical procurement decisions where downtime reduction is the key objective.

Design & Engineering Advantages

The structural advantage of the FCDP 5678275/YA3 lies in its pin-type cage design, which allows for a maximum number of rollers within the 280x390x275mm envelope. This configuration optimizes Hertzian contact stress across all four rows. The use of vacuum-degassed steel ensures that the fatigue limit is maximized, resisting fatigue spalling even under continuous heavy-duty rolling pressure.

The YA3 suffix indicates a specialized internal geometry tailored for the thermal load and boundary lubrication challenges common in steel mill operations. This ensures superior dimensional stability and precise load distribution across the 275mm width, significantly increasing the reliability of the rolling mill stand assembly.

Key Features

  • Pin-type cage (P) for maximized dynamic load capacity.
  • Four-row cylindrical construction for extreme radial support.
  • YA3 precision grade for rolling mill work roll compatibility.
  • Vacuum-degassed high-purity steel for extended service life.
  • Enhanced lubrication paths for improved thermal stability.

Technical Specifications

Model FCDP 5678275/YA3
Bearing Type Four Row Cylindrical Roller Bearing
Bore Diameter (d) 280 mm
Outer Diameter (D) 390 mm
Width (B) 275 mm
Cage Type Full Complement (No Cage)
Lubrication Feature Standard for Mill Type
Tolerance Class (ISO 492 / DIN 620) P0 (ISO 492)

Procurement Selection

From a TCO (Total Cost of Ownership) perspective, the FCDP 5678275/YA3 Four Row Cylindrical Roller Bearing is selected for critical industrial applications where misalignment and shock loads are inherent. The pin-type structure provides a significant fatigue margin compared to traditional brass cages in similar dimensions. Procurement verification must focus on internal clearance optimization to handle the high thermal load of rolling operations. This model ensures functional interchangeability and seamless replacement verification for international steel mill maintenance programs.

Cross-reference & Replacement

This FCDP 5678275/YA3 is designed as a precise functional equivalent, intended for replacement and interchangeability verification based on dimensional conformity and application suitability.

ZQM Model Reference Brand Reference Model Equivalence Basis
FCDP 5678275/YA3 SKF SKF BC4-0100 (314719C) Dimensional conformity
FCDP 5678275/YA3 FAG FAG 527104 Installation interchangeability
FCDP 5678275/YA3 NSK 280RV3903 Internal geometry compatibility

Equivalent evaluation is based on standard 280x390x275mm dimensions. Due to the specialized YA3 engineering, we recommend technical procurement verification before final installation in heavy-duty rolling mill stands.

Typical Industrial Applications

  • Steel mill work roll stands.
  • Aluminum cold and hot rolling mills.
  • Heavy-duty industrial rolling equipment.
  • Wire rod and bar mills.
  • Large-scale primary metal processing equipment.

Service Life & Reliability

The reliability of FCDP 5678275/YA3 is built upon the L10 Life Calculation Logic, optimized for heavy-duty metal processing. The pin-type cage design minimizes friction torque while maximizing load-bearing roller area. Our heat treatment stability process ensures that internal clearance optimization remains constant even under the extreme thermal loads typical of continuous rolling mill cycles.

Installation & Lubrication Notes

Proper alignment of the four-row structure is vital; misalignment can lead to localized stress concentration and early fatigue spalling. The lubrication strategy for FCDP 5678275/YA3 should focus on boundary lubrication protection to mitigate the effects of high-pressure contact. Incorrect mounting or inadequate lubrication is a frequent cause of premature failure in mill bearings.

FAQ

Question: Why choose FCDP 5678275/YA3 over a standard FCD design for rolling mills?

Answer: The FCDP 5678275/YA3 features a pin-type cage (P), which allows for a higher roller density than standard FCD designs. This maximized roller count directly increases the radial dynamic load capacity, making it far superior for the extreme shock loads encountered in steel rolling stands. The YA3 internal geometry further optimizes performance under heavy-duty conditions.

Question: Is FCDP 5678275/YA3 suitable for high-speed rolling applications?

Answer: While designed primarily for extreme load, the FCDP 5678275/YA3 manages thermal stability through optimized lubrication paths. However, its speed envelope is constrained by its heavy-duty four-row construction. Procurement verification should confirm that the mill’s operating speed remains within the boundary lubrication limits of this specialized structure.

Question: What are the installation requirements for FCDP 5678275/YA3?

Answer: Installation of the FCDP 5678275/YA3 requires precise axial positioning and careful handling of its 114kg mass. Because it is a four-row cylindrical bearing, ensuring identical load distribution across all rollers is critical to preventing subsurface fatigue. We recommend inductive heating for mounting to ensure dimensional stability and proper internal clearance.

Question: How does ZQM ensure batch consistency for FCDP 5678275/YA3?

Answer: ZQM Bearings ensures batch-to-batch consistency for FCDP 5678275/YA3 through controlled manufacturing and vacuum-degassed steel procurement. Each batch undergoes metallurgical inspection to verify inclusion levels, ensuring that every bearing delivered meets the high-fatigue margin required for steel mill replacement and maintenance programs.

Question: Can FCDP 5678275/YA3 be used interchangeably with international brands?

Answer: Yes, the FCDP 5678275/YA3 is developed as a precise functional equivalent based on the 280x390x275mm dimension standard. It is intended for procurement verification and replacement in existing mill stands. ZQM engineers provide technical support to verify dimensional conformity and installation interchangeability for OEM and aftermarket applications.

Related Bearing Models

  • FCDP 5678270/YA3
  • FCDP 5678280/YA3
  • FCD 5678275
  • FCDP 5678275
  • FCDP 5882275/YA3

Technical Support & Global Inquiry

ZQM Bearings supports long-term supply programs for international OEMs and distributors, emphasizing batch-to-batch dimensional consistency and controlled manufacturing processes. Our specialized export packaging and anti-rust treatment ensure that these heavy-duty rolling mill bearings arrive in perfect condition for immediate installation in work roll stands.

ZQM engineers provide 24/7 technical selection support to ensure your equipment runs at peak efficiency. For bulk orders, OEM requirements, or project-specific bearing specifications for rolling mills, please request a customized quote from our technical sales team.

FC/FCD Series Technical Data Sheet (Rolling Mill Bearings)

Dimensions (mm) Load Rating (kN) Speed Limit (rpm) Model No. Weight (kg) Cross Reference (Reference Only)
d D B Fw r min Cr C0r Grease Oil Full Inner SKF FAG NSK NTN Koyo
150 210 120 166 2 600 1530 2200 2800 FCD3042120 12.7 1.85
150 210 120 168.5 2 686 1380 2200 2800 FCD3042120 12.8 1.8 30FC21120
170 230 160 185.5 2.1 1200 2200 1900 2400 FCD3446160 18.9 2.7 567622
280 390 275 308 3 2270 6610 1000 1300 FCD5678275 105 13.5 BC4-0100 527104 280RV3903 56FC39275J
300 420 300 332 4 2690 8020 900 1100 FCD6084300 132 18.3 314484D 524289B 300RV4221 4R6020 60FC42300W
320 480 350 364 4 3210 9140 800 1000 FCD6496350 228 31.7 314274B 541851 320RV4811 341274A
340 480 350 378 4 3410 10410 750 950 FCD6896350 201 28.9 314485C 527634 340RV4812E 4R6819 68FC48350-2
400 560 410 445 5 7800 16600 620 780 FCD80112410 321 47.4 513769A 400RV5611 4R8010 80FC56410

* ZQM FCD5678275(FCDP5678275/YA3) is precision-engineered to align with the latest industry standards, serving as a high-performance equivalent to SKF’s current designation BC4-0100 (formerly recognized under the legacy part number 314719 C). Our manufacturing process ensures seamless interchangeability with both the latest and legacy versions of global premium brands like SKF and FAG.

* Note: ZQM Bearings offers a comprehensive range of Four-row cylindrical roller bearings. The specifications above cover typical models for steel and non-ferrous metal rolling mills. For full catalog access or custom requirements, please contact our technical team.

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